---
title: Applications and Benefits of Industrial Electric Heaters
description: OEMs across many industries require a broad range of advanced heating solutions to meet their specific manufacturing and processing needs and applications.
image: https://marketing.backermarathon.com/hubfs/industrial-heater-injection-mold2.jpg
---

[Skip to content](https://marketing.backermarathon.com/blog/applications-and-benefits-of-industrial-electric-heaters#main-content)

- [Blog](https://marketing.backermarathon.com/blog/)
- [Distributor Locator](https://www.backermarathon.com/locator/)
- [Online Retailers](https://www.backermarathon.com/online-resellers/)
- [About Us](https://www.backermarathon.com/about_us/)
- [Contact Us](https://www.backermarathon.com/contact/)

# Backer Marathon

[Backer Marathon](https://www.backermarathon.com/)

Toggle navigation Menu 

[Phone - 1-830-775-1417](tel:1-830-775-1417)

[Backer Marathon](https://www.backermarathon.com/)

- Call Us Today [1-830-775-1417](tel:1-830-775-1417)
- [Customer Portal](https://www.backermarathon.com/account/login.cfm)

- [![Home](https://www.backermarathon.com/_img/icon-home.png)](https://www.backermarathon.com/)
- [Heaters](https://www.backermarathon.com/products/heaters) [Heaters](https://www.backermarathon.com/products/heaters) 
    - | - [View all Heaters](https://www.backermarathon.com/products/heaters) - [Cartridge Heaters](https://www.backermarathon.com/products/cartridge-heaters/) - [Band Heaters](https://www.backermarathon.com/products/band-heaters/) - [Coil Heaters](https://www.backermarathon.com/products/coil-heaters/) - [Strip Heaters](https://www.backermarathon.com/products/strip-heaters/) - [Flexible Heaters](https://www.backermarathon.com/products/flexible-heaters/) - [Nozzle Heaters](https://www.backermarathon.com/products/nozzle-heaters/) - [Air Heaters](https://www.backermarathon.com/products/air-heaters/) - [Flexible Tubular Heaters](https://www.backermarathon.com/products/hotset-flexible/) - [Box Heaters](https://www.backermarathon.com/products/box-heaters/) | Cartridge Heaters Backer Marathon Heater's offers several cartridge heater styles with options for applications up to 1600°F. Choose from one of our thousands of in stock cartridge heater models or let our engineers design a custom heater for your application. Cartridge Heaters Brochure Download Band Heaters When heating is required around a nozzle or a pipe, a band heater is the optimal solution for your heating needs. Our current band products are separated in two types: Mica Band Heaters and Starflex Band Heaters. Each type offers different temperature tolerances as well as flexibility and construction options. Band Heaters Brochure Download Coil Heaters When highly focused heat is required and a very low profile is imperative, coil heaters are the best cost-effective option. Coil heaters may be used to concentrate the heat on specific segments or the coil may be spread to equalize the temperature across the object to be heated. Coil Heaters Brochure Download Strip Heaters Backer Marathon strip heaters are manufactured to your custom specifications. Mica Strip heaters offer a low profile option for applications of up to 1200°F. Ceramic Strip heaters offer a rugged construction for application of up to 1200°F. They are direct bolt in replacements for popular brands. Strip Heaters Brochure Download Flexible Heaters Backer Marathon flexible heaters provide outstanding performance in applications up to 450°F under a variety of operating conditions. Properly applied silicone rubber heater life routinely exceeds 10 years. Silicone rubber has a high dielectric strength, is flame retardant, and non-toxic. Design versatility permits special heat profiles allowing zones of higher or lower heat concentration and their flexible construction makes them easy to install on a variety of surfaces. Flexible Heaters Brochure Download Nozzle Heaters Backer Marathon Nozzle Heater Standard Features include; oxidation resistant metal sheath, protective sleeving where leads exit the heater, stainless steel clamping strap with barrel nuts and 6-32 screw, 10" High temperature leads with our without SS braid covering. 1" to 3" diameters and 1" to 6" widths are available. Backer Marathon Nozzle Heaters are also available in low profile wedgelock construction. Nozzle Heaters Brochure Download Air Heaters Backer Marathon air heaters feature an open coil of high temperature resistance wire electrically isolated in a stainless steel sheath. Because the air being heated passes directly over the resistance wire, maximum heat transfer efficiency is achieved. Backer Marathon brand air heaters are used for heat staking, plastic welding, laminating, drying, heat sealing, and any other operation where air needs to be heated up 1000° F. Air Heaters Brochure Download Hotset Flexible Tubular Heater Elements Backer Marathon is a distributor for HotSet flexible tubular heaters. HotSet flexible tubular heaters make the heating of complex platens, shapes, and machines possible. Simplify your machine design while reducing maintenance time and cost by using HotSet flexible heaters. Hotset Flexible Tubular Heater Elements Brochure Download Box Heaters Backer Marathon carries Mica Box Heaters. Box Heaters Brochure Download |
      | --- | --- |
- [Thermocouples](https://www.backermarathon.com/products/thermocouples) [Thermocouples](https://www.backermarathon.com/products/thermocouples) 
    - | - [View all Thermocouples](https://www.backermarathon.com/products/thermocouples) - [Mineral Insulated Thermocouples](https://www.backermarathon.com/products/mineral-insulated-thermocouples/) - [General Purpose Thermocouples](https://www.backermarathon.com/products/general-purpose-thermocouples/) - [Thermocouple Extensions & Accessories](https://www.backermarathon.com/products/thermocouple-extensions-accessories/) | Mineral Insulated Thermocouples Mineral Insulated Thermocouples are manufactured at Backer Marathon to address your higher temperature requirements. We stock hundreds of different models and offer quick turnaround, usually 48 hours or less, on custom designed and manufactured units. Mineral Insulated Thermocouples Brochure Download General Purpose Thermocouples Backer Marathon delivers low cost industrial thermocouples and RTDs available in a variety of configurations an types. Types J, K, T, 2 wire, and 3 wire RTDs are standard. Other types are available. We have a large inventory of stock thermocouples for immediate delivery. General Purpose Thermocouples Brochure Download Thermocouple Extensions & Accessories Backer Marathon is pleased to present thermocouple accessories and extensions as part of our line of premium temperature sensors. Backer Marathon has hundreds of different models in stock ready for immediate delivery. Thermocouple Extensions & Accessories Brochure Download |
      | --- | --- |
- [Applications](https://www.backermarathon.com/applications/heaters-for-oems-in-the-plastics-packaging-industry.cfm) [Applications](https://www.backermarathon.com/applications/heaters-for-oems-in-the-plastics-packaging-industry.cfm) 
    - - [Heaters for OEMs in the Plastics Packaging Industry](https://www.backermarathon.com/applications/heaters-for-oems-in-the-plastics-packaging-industry.cfm)
- [Support Center](https://www.backermarathon.com/contact) [Support Center](https://www.backermarathon.com/contact) 
    - - [Distributor Locator](https://www.backermarathon.com/locator/)
          - [Contact](https://www.backermarathon.com/contact/)
          - [Documents](https://www.backermarathon.com/documents/)
          - [Engineering Calculator](https://www.backermarathon.com/engineering-calculator/)
          - [Options](https://www.backermarathon.com/options/)
          - [Join Our Team](https://www.backermarathon.com/application/)
- Search
  
  Search

 Nov 25, 2024 3:30:28 PM

[Matt Brownson](https://marketing.backermarathon.com/blog/author/matt-brownson)

Share: [facebook-f icon](http://www.facebook.com/share.php?u=https://marketing.backermarathon.com/blog/applications-and-benefits-of-industrial-electric-heaters) [linkedin-in icon](http://www.linkedin.com/shareArticle?mini=true&url=https://marketing.backermarathon.com/blog/applications-and-benefits-of-industrial-electric-heaters) [Twitter icon](https://twitter.com/intent/tweet?url=https://marketing.backermarathon.com/blog/applications-and-benefits-of-industrial-electric-heaters) [pinterest-p icon](http://pinterest.com/pin/create/link/?url=https://marketing.backermarathon.com/blog/applications-and-benefits-of-industrial-electric-heaters) [envelope icon](mailto:?body=https://marketing.backermarathon.com/blog/applications-and-benefits-of-industrial-electric-heaters)

**Applications and Benefits of Industrial Electric Heaters**

![industrial-heater-injection-mold](https://marketing.backermarathon.com/hs-fs/hubfs/industrial-heater-injection-mold.jpg?width=500&height=333&name=industrial-heater-injection-mold.jpg)

OEMs in various industries, including plastics packaging, rubber and plastics, aerospace, food and beverage, medical, and healthcare, require specialized heating solutions tailored to their specific applications and processes. While types of heaters produced by heater manufacturers vary widely, they are all designed to meet the unique demands and regulatory requirements of each industry.

**Types of Heaters Used by OEMs in Various Industries**

OEMs in various industries, including plastics packaging, rubber and plastics, aerospace, food and beverage, medical, and healthcare, require specialized heating solutions tailored to their specific applications and processes. While types of heaters produced by heater manufacturers vary widely, they are all designed to meet the unique demands and regulatory requirements of each industry.

Here, we are discussing the common heater types used in these sectors.

 

1. [**Cartridge Heaters**](https://www.backermarathon.com/products/cartridge-heaters/)

- **Application**: Frequently used in injection molding, extrusion, and other processes requiring direct heating of molds and tooling.
- **Description**: These heaters are cylindrical and can be inserted into drilled holes within a machine component to provide localized heating. They are ideal for achieving high temperatures and efficient heat transfer.
- **Industries**: Plastics packaging, rubber and plastics, medical, and food and beverage
- **Benefits**: High heat density, precise temperature control, and efficient heat transfer. Used for applications requiring localized heating to ensure optimal processing and product quality.

1. [**Flexible Silicone Rubber Heaters**](https://www.backermarathon.com/products/flexible-heaters/)

- **Application**: Utilized where flexibility and conformability are needed, such as in molding processes and equipment that requires heating on uneven surfaces.
- **Description**: These heaters are made from flexible silicone materials, often integrated with etched foil or wire-wound heating elements, making them suitable for a wide range of configurations and temperature requirements.
- **Industries**: Medical, aerospace, and food and beverage
- **Benefits**: Highly flexible, moisture-resistant, and durable. They are ideal for heating curved or irregular surfaces, making them excellent for applications where heating uniformity and adaptability are crucial.

1. [**Mica Strip Heaters**](https://www.backermarathon.com/products/mica-strip-heaters)

- **Application**: Commonly found in heating elements for industrial machinery and food processing equipment, including warming trays and cooking equipment.
- **Description**: Mica heaters provide surface heating and are effective for moderate-temperature applications, ensuring uniform heat distribution.
- **Industries**: Food and beverage, packaging, medical
- **Benefits**: Provide uniform surface heating, long service life, and efficient heat distribution. Ideal for applications requiring even heating over flat or irregular surfaces.

1. **Ceramic Heaters (either** [**band**](https://www.backermarathon.com/products/ceramic-band-heaters/) **or** [**strip**](https://www.backermarathon.com/products/ceramic-strip-heaters/)**)**

- **Application**: Used in applications demanding high temperatures, such as aerospace components and specialized food processing machinery.
- **Description**: These heaters are known for their energy efficiency at high temperatures, operating up to 1200°F (649°C), making them suitable for demanding industrial applications.
- **Industries**: Aerospace, food and beverage, medical, rubber and plastics
- **Benefits**: High heat efficiency, rapid temperature recovery, and superior durability. Their ability to operate at elevated temperatures makes them ideal for high-demand applications, including heat-sensitive materials and high-temperature processing.

 

1. [**Drum or Box Heaters**](https://www.backermarathon.com/products/box-heaters/)

- **Application**: Employed in various industries to maintain the temperature of large containers of materials, such as adhesives, sealants, or food products.
- **Description**: These heaters provide broad, uniform heating across large surfaces, ensuring that materials stored in drums or containers remain within the required temperature range for optimal performance.
- **Industries**: Food and beverage, chemical, medical, aerospace
- **Benefits**: Ensure even heating for large containers, prevent solidification or degradation of materials, and help maintain consistent processing conditions.

 

1. [**Band Heaters**](https://www.backermarathon.com/products/band-heaters/)

- **Application**: Commonly used in plastics packaging and rubber and plastics industries for heating barrels, die heads, and other cylindrical surfaces.
- **Description**: Band heaters are typically mounted around cylindrical surfaces, such as barrels or die heads, to provide consistent heat. They are available in [mica](https://www.backermarathon.com/products/mica-band-heaters/), [ceramic](https://www.backermarathon.com/products/ceramic-band-heaters/), or mineral-insulated designs, each offering different levels of efficiency, temperature control, and durability. Backer Marathon’s [Starflex heater](https://www.backermarathon.com/products/starflex/) is one of the most efficient band heaters on the market. Band heaters ensure uniform heating in extrusion, injection molding, and blow molding operations.
- **Industries**: Plastics packaging, rubber and plastics
- **Benefits**: Efficient heat transfer, ease of installation, and long operational life. Suitable for high-temperature applications with minimal energy loss.

 

1. [**Coil Heaters**](https://www.backermarathon.com/products/coil-heaters/)

- **Application**: Widely used in plastics packaging and rubber industries, particularly in hot runner systems, nozzle heating, and injection molding processes.
- **Description**: Coil heaters are high-performance heaters designed to wrap around injection nozzles or be inserted into dies and molds. They provide precise, concentrated heat to small areas, ensuring consistent material flow and optimal product quality.
- **Industries**: Plastics packaging, rubber and plastics
- **Benefits**: High watt-density output, fast heating response, flexible design for complex geometries. They enhance process efficiency by delivering heat exactly where it is needed, reducing material waste.

 

1. [**Nozzle Heaters**](https://www.backermarathon.com/products/nozzle-heaters/)

- **Application**: Primarily used in plastics packaging and rubber and plastics industries for heating nozzles in injection molding machines to maintain the temperature of the material as it is injected into the mold.
- **Description**: Nozzle heaters are cylindrical heating elements specifically designed for maintaining constant temperatures in nozzles, ensuring that materials—such as molten plastic or rubber—do not solidify prematurely. They are highly efficient and prevent clogging in nozzle assemblies.
- **Industries**: Plastics packaging, rubber and plastics
- **Benefits**: Precise temperature control, energy efficiency, compact design, and enhanced durability for long production runs.

 

1. [**Air Heaters**](https://www.backermarathon.com/products/air-heaters/)

- **Application**: Found in a variety of industries, including food and beverage, aerospace, and medical, for applications requiring the heating of air, such as drying, sterilization, de-icing, packaging, and heat staking.
- **Description**: Air heaters are used to heat a flow of air or gases in processes like drying, curing, or sterilizing. In the aerospace industry, they are used in de-icing systems, while in the food and beverage sector, they ensure efficient drying or pasteurization of products. In medical applications, air heaters are used in sterilization equipment and patient warming systems.
- **Industries**: Food and beverage, aerospace, medical
- **Benefits**: High heat efficiency, rapid response time, uniform air heating, and adaptability to different applications requiring precise temperature control.

 

1. [**Flexible Tubular Heaters**](https://www.backermarathon.com/products/hotset-flexible/)

- **Application**: Utilized in the aerospace and medical industries, particularly in situations requiring complex, bendable heating elements for intricate heating applications such as de-icing, medical devices, or food processing equipment. They are also commonly used as hot runner manifold heaters heating the flows of polmer to the nozzles.
- **Description**: Flexible tubular heaters are versatile and can be shaped to fit into various configurations. They are often employed in aerospace for de-icing applications or heating sensitive equipment. In medical industries, they are used in warming systems for patients or fluids, and in food processing for maintaining optimal cooking or pasteurization temperatures.
- **Industries**: Aerospace, medical, food and beverage
- **Benefits**: Bendable, durable, and capable of heating irregular surfaces. Provides precise heat control and excellent performance in harsh environments or specialized applications.

 

Each of these heaters serves a critical role in their respective industries, ensuring operational efficiency, product quality, and safety. Manufacturers select them based on their heating needs, from precision medical equipment to large-scale industrial processes, to maintain the necessary temperatures for production and processing.

 

OEMs across industries such as [plastics packaging](https://www.backermarathon.com/applications/heaters-for-oems-in-the-plastics-packaging-industry.cfm), rubber and plastics, aerospace, food and beverage, and medical and healthcare require a broad range of traditional and advanced heating solutions to meet their specific manufacturing and processing needs and [specific applications](https://marketing.backermarathon.com/blog/exploring-heater-applications-in-the-plastics-and-packaging-industries?hsLang=en-us). By working closely with heater manufacturers, these companies can customize heating solutions tailored to their operation’s unique challenges, ensuring efficiency, safety, and compliance with industry standards. Understanding the variety of heaters available enables OEMs to make informed decisions that enhance their product quality and operational efficiency.

 

**Why Backer Marathon**

Backer Marathon is the industry leader in production speed, and reliable, quality heaters for plastics and packaging, serving OEMs with durable, customized solutions for unique heating needs since 1996. We design, manufacture, and stock industrial-grade heating elements and temperature sensors. Engineers have live, on-demand access via phone to our trained technical experts who have been pioneers in this sector for decades.

How can Backer Marathon’s experts help you today? Nosotros hablamos español. [**Contact us today**](https://www.backermarathon.com/contact/)to discuss your next project.

 

 

[Industrial heaters](https://marketing.backermarathon.com/blog/tag/industrial-heaters), [heating solutions](https://marketing.backermarathon.com/blog/tag/heating-solutions), [Heater Applications](https://marketing.backermarathon.com/blog/tag/heater-applications)

## Related posts

[![](https://marketing.backermarathon.com/hs-fs/hubfs/ceramic-band-heater.jpg?height=200&name=ceramic-band-heater.jpg)](https://marketing.backermarathon.com/blog/ceramic-band-heaters-for-cylinder-applications?hsLang=en-us)

[Industrial heaters](https://marketing.backermarathon.com/blog/tag/industrial-heaters), [ceramic band heater](https://marketing.backermarathon.com/blog/tag/ceramic-band-heater), [cylinder applications](https://marketing.backermarathon.com/blog/tag/cylinder-applications)

## [Ceramic Band Heaters for Cylinder Applications](https://marketing.backermarathon.com/blog/ceramic-band-heaters-for-cylinder-applications?hsLang=en-us)

[Matt Brownson](https://marketing.backermarathon.com/blog/author/matt-brownson) 

 Feb 5, 2025 1:59:02 PM

Ceramic Band Heaters for Cylinder Applications The Heat Behind the Precision When it comes to...

[Read more](https://marketing.backermarathon.com/blog/ceramic-band-heaters-for-cylinder-applications?hsLang=en-us)

[![](https://marketing.backermarathon.com/hs-fs/hubfs/mica-band-expandable.jpg?height=200&name=mica-band-expandable.jpg)](https://marketing.backermarathon.com/blog/role-of-injection-molding-equipment-in-plastics-and-rubber-processing?hsLang=en-us)

[Plastics Industry](https://marketing.backermarathon.com/blog/tag/plastics-industry), [ceramic band heater](https://marketing.backermarathon.com/blog/tag/ceramic-band-heater), [mica band heater](https://marketing.backermarathon.com/blog/tag/mica-band-heater), [rubber processing](https://marketing.backermarathon.com/blog/tag/rubber-processing)

## [Role of Injection Molding Equipment in Plastics and Rubber Processing](https://marketing.backermarathon.com/blog/role-of-injection-molding-equipment-in-plastics-and-rubber-processing?hsLang=en-us)

[Matt Brownson](https://marketing.backermarathon.com/blog/author/matt-brownson) 

 Feb 12, 2025 11:00:01 AM

The Role of Injection Molding Equipment in Plastics and Rubber Processing A Closer Look at Mica...

[Read more](https://marketing.backermarathon.com/blog/role-of-injection-molding-equipment-in-plastics-and-rubber-processing?hsLang=en-us)

[![](https://marketing.backermarathon.com/hs-fs/hubfs/L-bar-sealer_Backer%20Marathon%20heaters.jpg?height=200&name=L-bar-sealer_Backer%20Marathon%20heaters.jpg)](https://marketing.backermarathon.com/blog/backer-marathons-heater-resource-page-for-oems-in-plastics-packaging?hsLang=en-us)

[Process Heater Selection](https://marketing.backermarathon.com/blog/tag/process-heater-selection), [Process Heater Selection for Plastics and Rubber](https://marketing.backermarathon.com/blog/tag/process-heater-selection-for-plastics-and-rubber), [Heater Applications in OEM Plastics and Packaging](https://marketing.backermarathon.com/blog/tag/heater-applications-in-oem-plastics-and-packaging)

## [Backer Marathon's Heater Resource Page for OEMs in Plastics Packaging](https://marketing.backermarathon.com/blog/backer-marathons-heater-resource-page-for-oems-in-plastics-packaging?hsLang=en-us)

[Backer Marathon](https://marketing.backermarathon.com/blog/author/backer-marathon) 

 Oct 7, 2024 4:44:11 PM

Backer Marathon Launches New Heater Resource Page for OEMs in the Plastics Packaging Industry

[Read more](https://marketing.backermarathon.com/blog/backer-marathons-heater-resource-page-for-oems-in-plastics-packaging?hsLang=en-us)

#### Products

- [Cartridge Heaters](https://www.backermarathon.com/products/cartridge-heaters/)
- [Band Heaters](https://www.backermarathon.com/products/band-heaters/)
- [Coil Heaters](https://www.backermarathon.com/products/coil-heaters/)
- [Strip Heaters](https://www.backermarathon.com/products/strip-heaters/)

- [Flexible Heaters](https://www.backermarathon.com/products/flexible-heaters/)
- [Nozzle Heaters](https://www.backermarathon.com/products/nozzle-heaters/)
- [Air Heaters](https://www.backermarathon.com/products/air-heaters/)
- [Flexible Tubular Heaters](https://www.backermarathon.com/products/hotset-flexible/)
- [Box Heaters](https://www.backermarathon.com/products/box-heaters/)

#### Support / Site Tools

- [Distributor Locator](https://www.backermarathon.com/locator/)
- [Contact](https://www.backermarathon.com/contact/)
- [Documents](https://www.backermarathon.com/documents/)
- [Engineering Calculator](https://www.backermarathon.com/engineering-calculator/)

- [Options](https://www.backermarathon.com/options/)
- [Join Our Team](https://www.backermarathon.com/application/)
- [Careers](https://www.backermarathon.com/careers)

![Backer Marathon](https://www.backermarathon.com/_img/footer-logo.png)

---

© 2024 Backer Marathon Inc. All Rights Reserved.

![Inc. 5000](https://www.backermarathon.com/_img/logo-inc-5000.png)

Backer Marathon is a US-based heating elements and sensor manufacturer. We specialize in Cartridge Heaters, Band Heaters, Ceramic Heaters, Mica Heaters, Air Heaters, Tubular Heaters, and Thermocouples. We manufacture for OEM as well as stock replacements for popular brands.

```json
{
  "@context" : "https://schema.org",
  "@type" : "BlogPosting",
  "author" : {
    "@type" : "Person",
    "name" : "Matt Brownson",
    "url" : "https://marketing.backermarathon.com/blog/author/matt-brownson"
  },
  "dateModified" : "2024-11-26T15:36:59.692Z",
  "datePublished" : "2024-11-25T20:30:28.000Z",
  "headline" : "Applications and Benefits of Industrial Electric Heaters",
  "image" : [ "https://marketing.backermarathon.com/hubfs/industrial-heater-injection-mold2.jpg" ],
  "mainEntityOfPage" : {
    "@id" : "https://marketing.backermarathon.com/blog/applications-and-benefits-of-industrial-electric-heaters",
    "@type" : "WebPage"
  },
  "publisher" : {
    "@type" : "Organization",
    "logo" : {
      "@type" : "ImageObject",
      "url" : "https://marketing.backermarathon.com/hubfs/bm-logo-400x100.jpg"
    },
    "name" : "Backer Marathon Inc."
  }
}
```